Robust decomposed system control for an electro-mechanical linear actuator mechanism under input constraints

This paper aims to develop a robust decomposed system control (RDSC) strategy under input constraints for an electro-mechanical linear actuator (EMLA) facing model uncertainty and external disturbances. At first, a state-space model of a complex multi-stage gearbox EMLA system, driven by a permanent magnet synchronous motor (PMSM), is developed, and the non-ideal characteristics of the ball screw are presented through the model. The result is a four-order nonlinear strict-feedback form (NSFF) system decomposed into three subsystems. As the paper's main result, a novel RDSC strategy with uniform exponential stability for controlling subsystem states is presented. This developed controller avoids the "explosion of complexity" problem associated with backstepping by treating the time derivative of the virtual control input as an uncertain system term. The proposed method, despite assuming load disturbances and input constraints with arbitrary bounds, offers a straightforward control approach for a broader range of applications. Further, the controller's performance is evaluated by simulating two distinct duty cycles, each representing different levels of demand on the actuator facing load disturbances near the rated motor performance.