Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings

Reza Jafari; Minnamari Vippola; Heli Koivuluoto; Jan Cizek; Frantisek Lukac; Ladislav  Cvrcek; Matej  Buril; Jan  Walter; Jarkko Kiilakoski; Mari Honkanen

doi:10.31399/asm.cp.itsc2023p0200

Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings

Reza Jafari
, Minnamari Vippola
, Heli Koivuluoto
, Jan Cizek
, Frantisek Lukac
, Ladislav Cvrcek
, Matej Buril
, Jan Walter
, Jarkko Kiilakoski
, Mari Honkanen

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review

1 Citation (Scopus)

26 Downloads (Pure)

Abstract

Cold spray (CS) technology has proven an enormous potential in the production of composite coatings, enabling a production of materials with superior qualities such as enhanced tribological behavior. This study aims to investigate the tribological properties of CS Al-based composite coatings reinforced by quasicrystalline (QC) particles. Two different Al alloys were used as the matrix, AA 6061 and AA 2024, and mixed with Al-based QC particles (Al-Cr-Fe-Cu) at different Al/QC ratios. A room-temperature ball-on-disc test was then used to evaluate the wear resistance of the CS composite coatings in air and compared to those of the CS non-reinforced Al alloy coatings as well as cast counterparts (AA 6061-T6). We have demonstrated that CS could be employed to produce dense and thick Al-QC composites. Further, the addition of the QC particles into the structure increased the wear resistance of the matrix resistance up to 8 times.

Original language	English
Title of host publication	Thermal Spray 2023: Proceedings from the International Thermal Spray Conference
Publisher	ASM International
Pages	200-207
Number of pages	8
DOIs	https://doi.org/10.31399/asm.cp.itsc2023p0200
Publication status	Published - 22 May 2023
Publication type	A4 Article in conference proceedings
Event	International Thermal Spray Conference - Quebec, Canada Duration: 22 May 2023 → 25 May 2023 https://www.asminternational.org/itsc-2023/

Publication series

Name	Proceedings of the International Thermal Spray Conference
ISSN (Print)	1341-3074

Conference

Conference	International Thermal Spray Conference
Abbreviated title	ITSC
Country/Territory	Canada
City	Quebec
Period	22/05/23 → 25/05/23
Internet address	https://www.asminternational.org/itsc-2023/

Keywords

Aluminum-matrix composites
aluminum alloy
Cold spray
Wear resistance
quasicrystal
Ball-on-disc

Publication forum classification

Publication forum level 1

Access to Document

10.31399/asm.cp.itsc2023p0200Licence: Unspecified

ITSC2023 Paper_58012_manuscript
This publication is copyrighted. You may download, display and print it for Your own personal use. Commercial use is prohibited
Accepted author manuscript, 21.5 MB

https://urn.fi/URN:NBN:fi:tuni-202309057976Licence: Unspecified

Coating techniques
Koivuluoto, H. (Contact) & Varis, T. (Contact)
Materials Science and Environmental Engineering
Facility/equipment: Research infrastructure
Tampere Microscopy Center
Vippola, M. (Manager), Honkanen, M. (Operator) & Salminen, T. (Operator)
Faculty of Engineering and Natural Sciences
Facility/equipment: Research infrastructure

Cite this

Jafari, R., Vippola, M., Koivuluoto, H., Cizek, J., Lukac, F., Cvrcek, L., Buril, M., Walter, J., Kiilakoski, J., & Honkanen, M. (2023). Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings. In Thermal Spray 2023: Proceedings from the International Thermal Spray Conference (pp. 200-207). (Proceedings of the International Thermal Spray Conference). ASM International. https://doi.org/10.31399/asm.cp.itsc2023p0200

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title = "Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings",

abstract = "Cold spray (CS) technology has proven an enormous potential in the production of composite coatings, enabling a production of materials with superior qualities such as enhanced tribological behavior. This study aims to investigate the tribological properties of CS Al-based composite coatings reinforced by quasicrystalline (QC) particles. Two different Al alloys were used as the matrix, AA 6061 and AA 2024, and mixed with Al-based QC particles (Al-Cr-Fe-Cu) at different Al/QC ratios. A room-temperature ball-on-disc test was then used to evaluate the wear resistance of the CS composite coatings in air and compared to those of the CS non-reinforced Al alloy coatings as well as cast counterparts (AA 6061-T6). We have demonstrated that CS could be employed to produce dense and thick Al-QC composites. Further, the addition of the QC particles into the structure increased the wear resistance of the matrix resistance up to 8 times.",

keywords = "Aluminum-matrix composites, aluminum alloy, Cold spray, Wear resistance, quasicrystal, Ball-on-disc",

author = "Reza Jafari and Minnamari Vippola and Heli Koivuluoto and Jan Cizek and Frantisek Lukac and Ladislav Cvrcek and Matej Buril and Jan Walter and Jarkko Kiilakoski and Mari Honkanen",

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doi = "10.31399/asm.cp.itsc2023p0200",

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publisher = "ASM International",

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booktitle = "Thermal Spray 2023: Proceedings from the International Thermal Spray Conference",

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note = "International Thermal Spray Conference, ITSC ; Conference date: 22-05-2023 Through 25-05-2023",

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Jafari, R , Vippola, M , Koivuluoto, H, Cizek, J, Lukac, F, Cvrcek, L, Buril, M, Walter, J, Kiilakoski, J & Honkanen, M 2023, Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings. in Thermal Spray 2023: Proceedings from the International Thermal Spray Conference. Proceedings of the International Thermal Spray Conference, ASM International, pp. 200-207, International Thermal Spray Conference, Quebec, Canada, 22/05/23. https://doi.org/10.31399/asm.cp.itsc2023p0200

Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings. / Jafari, Reza ; Vippola, Minnamari ; Koivuluoto, Heli et al.
Thermal Spray 2023: Proceedings from the International Thermal Spray Conference. ASM International, 2023. p. 200-207 (Proceedings of the International Thermal Spray Conference).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › Scientific › peer-review

TY - GEN

T1 - Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings

AU - Jafari, Reza

AU - Vippola, Minnamari

AU - Koivuluoto, Heli

AU - Cizek, Jan

AU - Lukac, Frantisek

AU - Cvrcek, Ladislav

AU - Buril, Matej

AU - Walter, Jan

AU - Kiilakoski, Jarkko

AU - Honkanen, Mari

PY - 2023/5/22

Y1 - 2023/5/22

N2 - Cold spray (CS) technology has proven an enormous potential in the production of composite coatings, enabling a production of materials with superior qualities such as enhanced tribological behavior. This study aims to investigate the tribological properties of CS Al-based composite coatings reinforced by quasicrystalline (QC) particles. Two different Al alloys were used as the matrix, AA 6061 and AA 2024, and mixed with Al-based QC particles (Al-Cr-Fe-Cu) at different Al/QC ratios. A room-temperature ball-on-disc test was then used to evaluate the wear resistance of the CS composite coatings in air and compared to those of the CS non-reinforced Al alloy coatings as well as cast counterparts (AA 6061-T6). We have demonstrated that CS could be employed to produce dense and thick Al-QC composites. Further, the addition of the QC particles into the structure increased the wear resistance of the matrix resistance up to 8 times.

AB - Cold spray (CS) technology has proven an enormous potential in the production of composite coatings, enabling a production of materials with superior qualities such as enhanced tribological behavior. This study aims to investigate the tribological properties of CS Al-based composite coatings reinforced by quasicrystalline (QC) particles. Two different Al alloys were used as the matrix, AA 6061 and AA 2024, and mixed with Al-based QC particles (Al-Cr-Fe-Cu) at different Al/QC ratios. A room-temperature ball-on-disc test was then used to evaluate the wear resistance of the CS composite coatings in air and compared to those of the CS non-reinforced Al alloy coatings as well as cast counterparts (AA 6061-T6). We have demonstrated that CS could be employed to produce dense and thick Al-QC composites. Further, the addition of the QC particles into the structure increased the wear resistance of the matrix resistance up to 8 times.

KW - Aluminum-matrix composites

KW - aluminum alloy

KW - Cold spray

KW - Wear resistance

KW - quasicrystal

KW - Ball-on-disc

U2 - 10.31399/asm.cp.itsc2023p0200

DO - 10.31399/asm.cp.itsc2023p0200

M3 - Conference contribution

T3 - Proceedings of the International Thermal Spray Conference

SP - 200

EP - 207

BT - Thermal Spray 2023: Proceedings from the International Thermal Spray Conference

PB - ASM International

T2 - International Thermal Spray Conference

Y2 - 22 May 2023 through 25 May 2023

ER -

Tribological Assessment of Cold Sprayed Aluminum-Quasicrystal Composite Coatings

Abstract

Publication series

Conference

Keywords

Publication forum classification

Access to Document

Fingerprint

Equipment

Coating techniques

Tampere Microscopy Center

Cite this